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Formlabs 3D Printers - SLS

Example image 1
Product Highlights

Reduce costs and time. Affordable price. Reliable and easy to use.

Product details

Product details: Formlabs SLS - Fuse 1+ 30W and compatible materials.

Workflow

1. File preparation 2. Printing 3. Post-print processing

Experiment with the design using software.

Try designing for free! with PreForm® Software.

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FORM 4 COMPLETE
Fuse 1+ 30W Build Your Own Package 120V
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FORM 4 PREMIUM
Fuse 1+ 30W Build Your Own Package 230V
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FORM 4B COMPLETE
Fuse 1 + Starter Package 120V
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FORM 4B PREMIUM
Fuse 1 + Starter Package 230V
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Why choose Fuse 1+ 30W?

High printing performance
  • The 30-watt Ytterbium Fiber Laser provides high precision.
  • The item can be completed within a single day.
  • Free-form design; no need for supports to accommodate complex shapes.
  • Printing interlocking parts reduces assembly steps.
  • Supports high-volume production per batch with nesting arrangement.
  • Suitable for low-volume production.
Industrial grade materials
  • Characteristics of the powder material.
  • Supports high-performance materials, engineering, and manufacturing applications such as Nylon 11, Nylon 12, and TPU.
  • Supports Open Material for flexibility in material selection.
Everything you need in one set.

Fuse 1+ 30W, set of 3 units, features a recirculating powder system to reduce waste.

  • Fuse 1+ 30W : Main printer for forming.
  • Fuse Sift : A powder handling machine that automatically separates the workpiece from the powder and refreshes the powder for reuse.
  • Fuse Blast : Automatic surface cleaning and polishing machine.
Easy to use
  • Learn the system in 15 minutes.
  • Controlled via the Dashboard.
  • Requires minimal installation space.
  • You can add more devices to the system as needed.

Why choose Formlabs?

Clearly reduce production costs.
  • Reduce dependence on external sources: No need to outsource prototype manufacturing.
  • Exhaust Plug: Printed with Fuse 1+ $0.87 (compared to custom-made $30.40)
  • Centering Block: Printed with Fuse 1+ $9.03 (compared to custom-made $40.25)
  • PCB Jig: Printed with Fuse 1+ $10.70 (Compared to CNC machining $192.01)
  • Industrial quality, ready to use , cost-effective in the long run, rapid return on investment.
Reduce waiting time from "weeks" to "a few days".
  • Contract manufacturing: Production and delivery will take 6–10 days.
  • Formlabs Fuse 1+ 30W: Self-printing completed in 2 days (including post-printing processes).
  • Reduce waiting times by 67–80%, allowing teams to resume work immediately.
Increase flexibility in design and development.
  • Adjust files and reprint immediately, within the same day.
  • Multiple rounds of testing and revisions reduce errors before actual production.
  • No need to send CAD files outside the company, increasing data security.

Product details of Formlabs SLS - Fuse 1+ 30W

Machine technology
  • Selective Laser Sintering (SLS)
  • Ytterbium Fiber Laser Type 30W
  • Laser spot size: 247 microns (0.0079 inches)
  • Laser with Class 1 safety rating.
  • The rate of new material addition is 20% – 50%.
  • Each layer is 110 microns / 0.004 inches thick.
Print support structure
  • Support is not required.
Printing room structure
  • Modular structure
  • Compatible with Fuse 1+ 30W, Fuse 1, and Fuse Sift.
Printer size
  • 64.5 × 68.5 × 107 cm (165.5 cm when using the lifting platform)
  • 25.4 × 27.0 × 42.0 inches (65.0 inches when using the optional stand)
Machine weight
  • 114 kg (excluding printing room and powder material)
  • 251.3 pounds (excluding the ingredients mentioned)
Power required
  • EU: 230 VAC, 7.5 A (Dedicated circuit)
  • US: 120 VAC, 15 A (Dedicated circuit)
Warranty and service
  • 1-year warranty.
  • Free installation and training service (subject to location conditions).
  • Service check-ups of the device every 3 months during the warranty period.
Software support
  • Windows 7 or later
  • Mac OSX 10.6.8 or later
Supported files
  • STL, OBJ, or 3MF

Download the catalog.

Manual Download
language download
Thai language Click here
EN (English) Click here
JP (日本語) Click here

Supporting materials

01
Nylon Powders
  • Nylon 12 : High precision, excellent detail retention, most popular choice.
  • Nylon 11 : Tough, strong, impact-resistant, and suitable for heavy-duty applications.
  • Nylon White : White nylon, can be dyed as desired after printing.
02
Composite Powders
  • Nylon 11 CF (Carbon Fiber) : High strength, suitable for heavy engineering applications.
  • Nylon 12 GF (Glass Fiber) : High strength, heat resistant.
03
Other specialized performance materials
  • TPU 90A (Thermoplastic Polyurethane) : Highly flexible, tear-resistant, and abrasion-resistant. Suitable for rubber-like parts.
  • PP (Polypropylene) : Tough and chemically resistant, suitable for applications involving liquids and pneumatic systems; leak-proof.
04
Open Material Mode

Fuse 1+ 30W supports Open Material Mode, allowing users to select powder materials from other manufacturers that support 1064 nm wavelength lasers, increasing flexibility for experimenting and developing new materials freely.

Examples of work

01
Engineering parts and manufacturing aids (Jigs & Fixtures)
  • Jigs/fixtures for assembly work, such as PCB jigs and build platform jigs.
  • Machine parts such as centering blocks and exhaust plugs.
  • Force-bearing components such as brackets, couplings, and joints exhibit isotropic strength (equal strength in all directions).
02
Automotive and aircraft parts.
  • Interior car parts with complex shapes, such as the console.
  • The drone is lightweight but strong.
  • Prototype molds are used for testing before making actual metal molds. A 30W laser enables rapid production of end-use parts.
03
Medical devices and orthotics
  • Custom orthotic insoles (Nesting) can be printed in multiple batches.
  • Orthopedic shoes
  • Medical instruments that require toughness and durability.
04
Consumer goods and sporting goods.
  • Flexible materials made from TPU 90A, such as bicycle seats or cushions.
  • The interlocking parts move immediately and require no assembly.
  • Fluid handling equipment, such as impellers or pipes, is leak-proof due to its dense construction.
05
Design and premium products.
  • Dyeing process using Nylon 12 White.
  • Cerakote coating enhances beauty and durability.

How the Formlabs Fuse 1+ 30W (SLS) works.

The Formlabs Fuse 1+ 30W Selective Laser Sintering (SLS) system is designed for comprehensive, easy-to-use, and industrial-scale production, comprising six main steps as follows:
01
Prepare the file.
  • Use PreForm software (free), which supports STL/OBJ files.
  • Automatic part placement (Auto-Pack), hollow part creation, orientation setting, and labeling.
  • Nesting (placing pieces on top of each other) Hundreds of pieces can be made in a single batch because no support is needed.
02
Print
  • A 30W Ytterbium Fiber laser is used to melt the nylon powder layer by layer.
  • High-efficiency printing completed within... 24 hours
  • There is no support, so you can print. Complex mechanisms or parts that move within a single piece.
03
Separate parts & recycle the powder (Unpack & Recycle)
  • Place the build chamber into the fuse sifter.
  • Separating the solid pieces from the powder takes only 5–10 minutes.
  • The remaining powder was filtered and Automatically mixes back with new powder. Reduce material costs.

04
Clean and Polish
  • Use an automatic fuse blast machine to sandblast and polish the surface.
  • It takes about 10 minutes to get a clean, smooth surface, ready for use.

05
Additional finishing (Post-Process)
  • Dyeing Use pieces made from Nylon 12 White material and dye them in various colors.
  • Cerakote coating Enhances aesthetics and durability.
06
Care and maintenance (Upkeep)
  • There is a checklist system on the screen.
  • Maintenance time is approximately... 10 minutes per round
  • Supports continuous 24/7 operation.

Examples of applications and supported industries.

🚗 Automotive
  • Prototype parts and production parts.
  • Car console and interior parts.
🏭 Manufacturing and Engineering
  • Production aids (Jig & Fixture)
  • Machine parts
  • Maintenance tools
🦿 Medical and Orthotics
  • Personalized insoles
  • medical equipment
🚀 Aerospace & Defense
  • Parts that need to be lightweight but strong.
  • Examples include drones and structural components.
🏷️ Consumer Goods
  • Bicycle seat
  • Mobile phone stand
🤖 Robotics
  • Robot frame structure
  • Gripper

Frequently Asked Questions (FAQ)

FAQ Formlabs Fuse 1 SLS Printer
Q What technology does Formlabs use?
A: Formlabs uses Selective Laser Sintering (SLS) technology, which primarily uses a laser to melt plastic powder layer by layer.
Q: What file types does Formlabs printer support?
A: Supports STL, OBJ, and 3MF files.
Q: Is it difficult to learn how to use?
A: It's very easy to use! It has a touchscreen and a step-by-step guide. It only takes 15 minutes to learn.
Q: What preparations are needed before using the Fuse 1 SLS Printer?
A: A minimum installation area of ​​approximately 310 × 146 cm is required to accommodate Fuse 1 and Fuse Sift together, and the specified clearance around the unit must be maintained for proper access and ventilation.
Q: Is using Fuse 1 safe?
A: It is safe for indoor use (office/lab/workshop) because the SLS powder has a particle size of approximately 40 μm and the system includes a HEPA filter with an airflow system that helps reduce powder dispersion in the workspace.
Q: What additional tools are available to improve the surface finish after printing?
A: After fuse sifting to remove the powder, media blasting or vapor smoothing (e.g., using acetone) can be performed to smooth the surface and reduce porosity for high-quality applications.
Q: Is this machine suitable for scaling production capacity?
A: Very suitable — Fuse 1 is designed for multiple units to be installed in the same area without requiring the electrical systems or elevated space found in large industrial SLS units, making it ideal for repetitive and high-volume production.
Q: Is there after-sales service?
A: Free installation and training (Bangkok and surrounding areas / travel fees apply for distances exceeding 250 km).
• Have the device checked every 3 months within the warranty period.
• 1-year warranty on the device, along with after-sales service team.

Reference: Formlabs Form Fuse1 - Product Sheet.pdf - Page 33. Click here.

Experiment with the design using software.

  • Try designing for free! with PreForm® Software.
  • Easy-to-use and powerful 3D pre-printing software.
  • Compatible with both Mac and Windows.
  • Click here to download: https://formlabs.com/software/preform/


Contact and inquiry channels

  • We can issue quotations and tax invoices.
  • You can add us on Line to ask questions and seek advice from our staff.
    Recommendation: Please provide details about the application, requirements, and type of product you wish to manufacture so that our staff can recommend the appropriate machine model and materials for your needs.

Contact our sales team at 080-010-8801.
Contact general staff at 020-777-207.
Or add LINE ID: @fakiki (include the @ symbol)
[Opening hours: Weekdays 09:00 - 12:00 / 13:00 - 17:00]

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